Research & Development
Our R&D team develops custom formulations for fire-survival, low-smoke and high-temperature cables — partnering with clients to engineer cables for emerging applications in solar, metro and defence.
Three Integrated Plants
Precision engineering, end to end.
Wire drawing to final dispatch — every step happens in-house, on advanced lines, under continuous PLC control and NABL-accredited testing.
Unit I — LV & Control Cables
Dedicated production lines for LT PVC / XLPE power and control cables up to 1.1 kV.
Unit II — MV & Specialty
Medium voltage power cables, instrumentation and fire-survival cable manufacturing.
Unit III — E-Beam Facility
Electron-beam crosslinking plant for radiation-cured cables and high-temperature insulation.
Advanced Machinery
Lines engineered for repeatable quality.
CCV Lines
Continuous catenary vulcanizing for MV XLPE insulation.
Triple Extrusion
Single-step inner-screen / insulation / outer-screen extrusion.
Rigid Strander
Up to 127-wire rigid stranding for large conductors.
E-Beam Accelerator
Radiation crosslinking for high-thermal endurance.
PLC Process Control
Computerized monitoring of every extrusion parameter.
Armouring & Sheathing
GI wire / GI strip armouring with PVC and HFFR sheathing.
Production Process
From copper rod to dispatched drum — eight controlled stages.
01
STEP 01
Wire Drawing
EC grade copper / aluminium rod is drawn to precise conductor sizes.
02
STEP 02
Annealing & Bunching
Conductors are softened and bunched per IS 8130 / IEC 60228.
03
STEP 03
Insulation Extrusion
PVC, XLPE or E-beam compounds extruded under PLC control.
04
STEP 04
Laying-Up
Cores are assembled with fillers and binder tape for true round form.
05
STEP 05
Armouring
GI wire / strip armour applied for mechanical protection.
06
STEP 06
Outer Sheathing
Final PVC / HFFR / FRLS sheath extruded and marked.
07
STEP 07
Testing
100% routine electrical and dimensional testing in NABL lab.
08
STEP 08
Packing & Dispatch
Wooden drum packing with drum schedule and dispatch tracking.
E-Beam Technology
Radiation crosslinking for extreme conditions.
Our dedicated electron-beam facility crosslinks insulation at the molecular level — delivering superior thermal endurance, mechanical strength and chemical resistance for railway, defence and renewable applications.
- Continuous operating temperature up to 125 °C
- Improved abrasion and cut-through resistance
- Low smoke, zero halogen variants available
- RDSO-approved for Indian Railways rolling stock
In-house NABL Laboratory
Every batch. Every test. Documented.
Our NABL-accredited laboratory performs 100% routine, type and acceptance tests in line with IS, IEC, BS, NFC and DIN standards — the same standards governing the world's most demanding utility and infrastructure projects.
High Voltage Test
Insulation Resistance
Conductor Resistance
Tensile & Elongation
Hot Set Test
Oxygen Index
Smoke Density
Halogen Content
Flammability (IEC 60332)
Quality Assurance
Zero-defect philosophy enforced through incoming raw-material checks, in-process audits, final routine tests and third-party witness testing for every export consignment.